Product Overview
This full-suspension electric mountain bike platform is constructed for commercial off-road operations, regional e-bike brand line expansion, and rental fleet deployment. The chassis integrates a dual-suspension geometry with mid-drive or rear hub-drive powertrains to maintain tire contact and stability over unpaved surfaces. Frame production utilizes automated robotic welding cells and CNC-machined pivot linkages to maintain dimensional tolerances across production batches. All manufacturing processes adhere to ISO9001 quality management standards, with complete vehicle batches tested on multi-axis dynamic test benches for structural integrity and electrical system stability prior to packaging.
Key Features
Dual-Suspension Setup: Integrates an adjustable front suspension fork with a rear air or coil shock absorber to regulate wheel movement and traction on uneven terrain.
Integrated Battery Management System (BMS): Features active cell monitoring, over-current cut-off, short-circuit protection, and thermal sensors to control charge/discharge parameters.
Cadence & Torque Sensing Drive: Configured with dual-sensor pedal assist systems to match motor torque output to pedaling force, reducing peak driveline stress during ascents.
Automated Frame Welding: Main triangle and rear swingarm joints are welded using automated robotic welding equipment to ensure consistent seam profile and weld penetration.
Standards Compliance: Manufactured under ISO9001 quality protocols and tested to meet European CE and EN15194 safety and electrical compatibility benchmarks.
Technical Specifications
|
Specification |
Technical Details |
Verification Status / Notes |
|
Frame Material |
Heat-treated 6061 Aluminum Alloy (T4/T6) with CNC Pivot Linkages |
Factory standard build specification |
|
Motor Drive |
Brushless Motor (250W / 500W / 750W options) |
Nominal / Peak torque rated per variant |
|
Battery System |
High-density Lithium-ion Pack (36V/48V, 14Ah–20Ah) |
Utilizing premium automotive-grade cell packs |
|
Braking System |
Hydraulic Disc Brakes (4-piston) with 180mm/203mm Rotors |
Includes electronic motor cut-off sensors |
|
Drivetrain |
9 / 11 / 12-Speed Wide-Range Derailleur System |
Equipped with reinforced high-tensile e-bike chain |
|
Suspension Travel |
Front Fork: 120mm–160mm; Rear Shock: 100mm–150mm |
Air/Coil adjustable damping options |
|
Max Payload Capacity |
120 kg (including rider and cargo) |
Verified via structural static and dynamic load tests |
|
Net Vehicle Weight |
23.5 kg – 26.8 kg |
Dependent on battery capacity and motor configuration |
|
Certifications |
ISO9001, CE, EN15194 (250W specs), UN38.3 (Battery) |
Documentation provided with bulk shipments |
Applications
Built for outdoor adventure parks and resort rental fleets requiring standard replaceable service components and low maintenance down-time.
Applied in forestry supervision, perimeter security, and agricultural inspection requiring light off-road transit across unpaved access roads.
Base chassis and mounting points designed for regional e-bike importers seeking customized branding, paint specs, and component selection.
Selection & Configuration Guide
|
Target Market / Application |
Recommended Motor |
Battery Configuration |
Drivetrain & Brakes |
|
EU / UK Street-Legal (EN15194) |
250W Mid-drive / Hub (25 km/h assist limit) |
36V 14Ah / 504Wh Downtube Integrated |
9-Speed / Dual-piston Hydraulic |
|
North America Class 2 / 3 |
500W / 750W Motor with Throttle |
48V 15Ah–20Ah (720Wh–960Wh) |
11/12-Speed / 4-Piston Hydraulic |
|
Heavy Commercial / Dual-Battery |
500W / 750W Mid-drive |
Dual Battery Harness (Up to 960Wh total) |
11-Speed / 203mm Rotors Heavy Duty |
FAQ
Q: What is the standard Minimum Order Quantity (MOQ) for custom OEM orders?
A: Minimum order quantities depend on customization scope (e.g., frame colorway, custom decals, or specific component groupsets). Contact our sales engineering team with your spec sheet for precise batch thresholds.
Q: What quality control checks are performed prior to dispatch?
A: Every assembled unit undergoes functional end-of-line testing, including motor controller diagnostics, battery load performance verification, hydraulic line pressure checks, and frame alignment testing.
Q: What documentation accompanies export shipments?
A: Standard export documentation includes ISO9001 factory certificates, CE Declarations of Conformity, UN38.3 lithium battery transport test reports, and MSDS sheets for battery logistics.
Q: What is the typical production lead time for wholesale orders?
A: Orders are scheduled via ERP material planning. Standard production lead times run between 30 and 45 days following final technical drawing sign-off and initial deposit confirmation.
Request a Quote & Specification Sheet
To request a formal factory quotation, BOM breakdown, or sample build scheduling, submit your target volume, required component options, and destination port details below.
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