Electric Commuter Bike With Rear Rack

Electric Commuter Bike With Rear Rack

This utility electric commuter bike targets European and North American B2B distributors, fleet operators, and retail brands seeking a reliable urban mobility platform. Built around a 6061-T6 aluminum alloy frame with a reinforced, integrated rear cargo rack (25 kg / 55 lbs rated payload capacity), this model balances daily commuter comfort with light cargo capability.
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Product Overview

 

This utility electric commuter bike targets European and North American B2B distributors, fleet operators, and retail brands seeking a reliable urban mobility platform. Built around a 6061-T6 aluminum alloy frame with a reinforced, integrated rear cargo rack (25 kg / 55 lbs rated payload capacity), this model balances daily commuter comfort with light cargo capability.
Engineered to meet EN 15194 (EU) and UL 2849 / ANSI/CAN/UL 2272 (North America) compliance standards, the drive system integrates a 250W/500W brushless hub motor, a high-density 48V LG/Samsung lithium-ion battery pack, and a cadence/torque sensing pedal-assist system (PAS). High-stress components-including the head tube, dropout connections, and rear rack welds-undergo robotic TIG welding and T4/T6 heat treatment to prevent structural fatigue over long-term commercial or daily utility use.

 

Key Features

01/

Integrated High-Load Rear Rack: Structural rack welded directly to the main frame chainstays and seatstays, eliminating bolt-shear risk under dynamic cargo loads up to 25 kg. Pre-drilled with M5/M6 mounting points compatible with standard MIK and pannier attachment systems.

02/

Certified Lithium Battery System: Removable frame-integrated 48V 14Ah (672Wh) battery pack utilizing LG 18650 / Samsung 21700 cells. Includes an intelligent Battery Management System (BMS) with thermal cut-off, overcharge protection, and short-circuit protection.

03/

Modular Electrical Harness: Waterproof IP65-rated quick-connect wiring harnesses simplify assembly, field servicing, and component replacement for fleet operators and retailers.

04/

Dual-Piston Hydraulic Disc Brakes: 180 mm front and rear rotor configuration with motor power cut-off sensors, providing responsive stopping power and reduced maintenance cycles in wet or heavy-load urban conditions.

05/

Internal Cable Routing: Brake cables, derailleur housing, and electrical wiring run inside the down tube to protect critical lines from weather damage, transport wear, and vandal resistance.

 

Technical Specifications

 

Parameter

Specification

Notes / Test Standard

Frame Material

Aluminum Alloy 6061-T6

Robotic TIG welded; T4/T6 heat treated

Motor Type

Rear Hub Brushless Motor

250W (EU EN15194) / 500W (US Class 2/3)

Rated Torque

45 Nm (250W) / 60 Nm (500W)

Tested under full load at 12° incline

Battery Pack

48V 14Ah (672Wh) / Option: 48V 17.5Ah

LG/Samsung cells; Lockable & removable

Charger

48V 2A / 3A Smart Charger

100V-240V AC; Auto shut-off; CE/UL certified

Charge Time

4.5 – 6.0 Hours

0% to 100% full charge

Pedal Assist (PAS)

5-Level Cadence Sensor (Optional: Torque)

Sealed bottom bracket sensor, IP65

Display Unit

Backlit LCD Display

IP67 waterproof; speed, range, PAS level, error codes

Drivetrain

Shimano 7-Speed / 8-Speed

Shimano Tourney / Acera derailleur & shifter

Braking System

Hydraulic Disc Brakes (180mm Rotors)

Dual-piston caliper; electric cut-off switch

Front Suspension

Aluminum Alloy Coil/Hydraulic Fork

63mm-80mm travel with lockout function

Tires

27.5" x 2.1" / 28" x 1.75"

Kenda/CST puncture-resistant layer with reflective sidewall

Rack Capacity

25 kg (55 lbs)

ISO 11243 cargo rack standard compliant

Total Weight Capacity

120 kg (265 lbs) total payload

Rider + Cargo payload

Net Weight (N.W.)

24.5 kg (excluding battery)

Battery weight: approx. 3.2 kg

 

Applications

Urban Commuter Retail Brands:

Turnkey platform for brands targeting suburban and urban commuters seeking daily transport with luggage capacity for laptops, groceries, or child seats.

Last-Mile Delivery & Courier Fleets:

Ideal base unit for local delivery services (food, parcel, pharmacy) requiring rack durability and high battery cycle life under repetitive daily use.

 

Shared Mobility & Rental Fleets:

Reinforced frame geometry and protected wiring make this model suitable for municipal, hotel, or corporate campus fleet deployments.

 

Commercial Leasing Companies:

Standardized repair parts (Shimano drivetrain, standard hydraulic pads, universal battery casing) lower maintenance labor and total cost of ownership (TCO).

 

Available Configurations & B2B Customization

 

OEM & Branding Options
• Frame Paint & Graphics: Custom Pantone color matching, water-transfer decals, matte or glossy clear-coat finish, and custom logo positioning on down tube and head tube.
• Drivetrain Upgrades: Shimano Altus / Alivio 8/9-speed configurations, or Gates Carbon Belt Drive paired with internal gear hubs (Nexus 3/7-speed).
• Battery Capacity Extensions: Standard 14Ah cell layout expandable to 17.5Ah (840Wh) or dual-battery frame configurations for long-range fleet applications.
• Accessory Bundles: Pre-installed front baskets, integrated LED headlight/taillight wired to main battery, heavy-duty center kickstands, and custom rack adapters.


Manufacturing & Quality Assurance Standards
• Incoming Component Inspection (IQC): Battery cells batch-tested for capacity, internal resistance, and voltage balance prior to pack assembly.
• Frame Stress Testing: Frame samples undergo 100,000-cycle vertical fatigue and impact tests in compliance with ISO 4210 requirements.
• 100% End-of-Line Testing: Every assembled e-bike undergoes a dyno test checking PAS response, braking distance, electrical circuit continuity, and gear shifting before box packaging.

 

FAQ

 

Q: What are your minimum order quantity (MOQ) requirements and lead times?

A: Standard MOQ is 50 units for baseline configurations and 100 units per color/graphics scheme for full OEM customization. Production lead time is typically 45–60 days following sample sign-off and deposit receipt, depending on component availability (e.g., Shimano drivetrains).

Q: What certification documents do you provide for import custom clearance?

A: We supply complete technical files including EN 15194 test reports (TÜV/SGS certified), UL 2849 system test documentation, UN38.3 battery transport safety reports, MSDS, and CE compliance declarations tailored to European and North American regulatory entry requirements.

Q: How are replacement parts handled for warranty and ongoing maintenance?

A: We provide a 1–2% wearable spare parts allowance (brake pads, inner tubes, wiring harnesses, display units) included with mass production shipments. Major components (frame, motor, battery, controller) carry a 12 to 24-month manufacturer warranty with direct technical service support.

 

Request a B2B Quote & Sample Testing

 

Evaluate the build quality, frame rigidity, and electrical component performance firsthand before placing mass orders.


Sample Availability: Evaluation units can be configured and shipped within 15–20 days for testing and compliance validation.


Ordering Options: Full SKD (Semi-Knocked Down) or CKD (Completely Knocked Down) packaging options available to optimize shipping container space and import tariffs.

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