Lightweight Electric Commuter Bike

Lightweight Electric Commuter Bike

The Lightweight Electric Commuter Bike is engineered for urban mobility, corporate fleet deployment, and last-mile municipal transit. Designed to minimize operator fatigue and maintenance overhead, the frame utilizes 6061-T6 heat-treated aluminum alloy, reducing overall curb weight to 16.8 kg while maintaining structural rigidity compliant with EN 15194 and UL 2849 safety standards.
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Product Overview

 

The Lightweight Electric Commuter Bike is engineered for urban mobility, corporate fleet deployment, and last-mile municipal transit. Designed to minimize operator fatigue and maintenance overhead, the frame utilizes 6061-T6 heat-treated aluminum alloy, reducing overall curb weight to 16.8 kg while maintaining structural rigidity compliant with EN 15194 and UL 2849 safety standards.
Intended for B2B distributors, micromobility operators, and corporate campus programs, this platform balances maneuverability with load-bearing capacity. The integrated down-tube battery housing lowers the center of gravity, improving handling during frequent stop-and-go city riding. Automated robotic welding ensures weld seam uniformity across mass-produced batches, reducing frame failure rates under continuous commercial utilization.

 

Key Features

01/

Ultralight 6061-T6 Aluminum Frame: TIG-welded alloy construction ensures a high strength-to-weight ratio, resisting corrosion in coastal or high-humidity metropolitan environments.

02/

Torque Sensor Integration: Measures pedaling input dynamically, delivering proportional motor assistance within 20 milliseconds to eliminate lag during acceleration.

03/

Removable Integrated Battery Pack: Houses lithium-ion cells with a lockable slide-in mechanism, allowing fleet operators to swap or charge batteries off-bike.

04/

Internal Cable Routing: Protects electrical harnesses and hydraulic brake lines from weather exposure, snagging, and vandalism in public sharing fleets.

05/

Hydraulic Disc Brakes: Dual-piston calipers paired with 160mm rotors deliver reliable stopping performance in wet weather conditions.

06/

Torque-Limiting Rear Hub Motor: Brushless DC motor optimized for urban inclines up to 15 degrees without thermal throttling.

 

Technical Specifications

 

Specification Category

Technical Parameter

Frame Material

6061-T6 Aluminum Alloy, Hydroformed Tubing

Total Weight

16.8 kg (including battery)

Payload Capacity

120 kg max load (rider + cargo)

Motor Type

36V 250W Brushless Rear Hub Motor (Geared)

Max Torque

45 N·m

Top Speed

25 km/h (EU EN 15194 compliant) / 32 km/h (US UL 2849 compliant)

Battery Cell Chemistry

Lithium-ion (Available in Samsung / LG cell options)

Battery Capacity

36V 10.4Ah (374.4Wh)

Range per Charge

50 km – 70 km (depending on assist level and terrain)

Charging Time

3.5 hours (using 4A fast charger)

Drivetrain

Shimano Nexus 7-Speed Internal Gear Hub / Gates Carbon Drive Belt (Optional)

Braking System

Hydraulic Disc Brakes (160mm rotors, mineral oil)

Tire Specification

700x38C Urban Puncture-Resistant Tires with Reflective Sidewalls

Display Unit

Monochrome Backlit LCD with Diagnostic Error Code Readout

Certifications

CE, EN 15194, UL 2849, RoHS, ISO 4210

 

Applications

Urban Micro-Mobility & Station-Based Sharing:

Built with tamper-resistant hardware and reinforced axle dropouts to withstand high-frequency daily rental turnover.

Corporate Campus Fleets:

Provides sustainable intra-facility transportation for large industrial sites, logistics parks, and university campuses.

Last-Mile Delivery Services:

Compatible with front and rear modular cargo racks for urban courier networks transporting lightweight parcels.

B2B Bicycle Retail Distribution:

Offered in unbranded (OEM) or semi-customized configurations for regional distributors seeking ready-to-certify inventory.

 

Available Configurations

 

Drivetrain Options: Select between traditional Shimano 7-speed internal gear hubs for low maintenance or Gates carbon fiber belt drives to eliminate chain lubrication requirements.


Battery Capacities: Modular down-tube slots support standard 36V 10.4Ah packs or extended-range 36V 14Ah configurations.


Connectivity Modules: Optional IoT telemetry tracking units supporting GPS, 4G LTE, and Bluetooth Low Energy (BLE) integration for fleet management software APIs.


Finishing & Colorways: Matte black, graphite gray, and pearl white powder coating standard; custom Pantone matching available for bulk OEM orders.

 

FAQ

 

Q: What is the Minimum Order Quantity (MOQ) for custom OEM configurations?

A: The standard MOQ for custom frame colors and private-label branding is 50 units per batch. Unbranded stock configurations are available for pilot orders starting at 10 units.

Q: What international safety and electrical certifications are included?

A: All production units comply with EN 15194 for the European market and UL 2849 for North American electrical safety standards. Test reports from ISO-accredited laboratories are provided upon request.

Q: What is the standard lead time for bulk manufacturing orders?

A: Standard production lead time ranges from 30 to 45 days following deposit confirmation and artwork sign-off, depending on component customization requirements.

Q: How are replacement parts and warranty claims handled?

A: We supply a 3% spare parts allocation (including motors, controllers, and displays) with bulk shipments. Structural frames carry a 3-year limited warranty, while electrical components carry a 2-year warranty.

 

Request a Quote

 

To obtain wholesale pricing schedules, shipping cost calculations, or request a sample evaluation unit for your engineering team, submit your specifications below:
• Company Name & Registration Region:
• Estimated Annual Volume / Trial Order Quantity:
• Required Certifications (EN 15194 / UL 2849):
• Target Delivery Port / Incoterms (FOB / CIF / DDP):
Submit inquiries directly to our technical sales engineering desk for response within 24 business hours.

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