Product Overview
Engineered for B2B distributors, fleet operators, and OEM brand owners across North America and Europe, this hardtail electric mountain bike features a hydroformed 6061-T6 aluminum frame with an integrated down-tube battery. The rigid rear triangle eliminates drivetrain loss common in full-suspension systems, reducing total maintenance overhead for fleet managers and retailers.
All frame builds undergo automated TIG welding and ISO9001-certified fatigue testing up to 120 kg max loading. The drive architecture natively supports modular configurations-from 250W city-compliant commuter builds (EN15194) to 750W high-torque off-road models (UL2849).
Key Features
6061-T6 Frame Architecture: Hydroformed aluminum alloy tubing with internal cable routing, structural headtube reinforcement, and anti-corrosion powder coating.
Integrated Battery Housing: Down-tube lockable battery cavity with IP65-rated rubber weather seals and internal thermal management slots.
Modular Drive Systems: Compatible with rear-hub motors (Bafang/Ananda 250W–750W) or mid-drive motor adapter plates without frame redesign.
Global Regulatory Compliance: Fully documented to EN15194 (EU 250W / 25 km/h) and UL2849 / UL2271 standards (US Class 1, 2, and 3).
Hydraulic Braking & Drivetrain: Shimano Altus/Tourney drivetrain options paired with Tektro hydraulic disc brakes featuring electric motor power cut-off sensors.
Technical Specifications
|
Parameter |
Specifications |
|
Frame Material: |
Hydroformed Aluminum Alloy 6061-T6 |
|
Wheel / Tire Sizes: |
27.5" x 2.35" / 29" x 2.25" All-Terrain |
|
Front Fork: |
Suntour XCM / RST Spring Suspension, 100–120 mm Travel (Lockout optional) |
|
Rated Motor Power: |
Rear Hub: 250W / 500W / 750W OR Mid-Drive: 250W / 500W |
|
Torque Output: |
Rear Hub: 45 Nm – 65 Nm; Mid-Drive: 80 Nm – 95 Nm |
|
Battery Cell / Capacity: |
36V 10.4Ah–14Ah OR 48V 13Ah–17.5Ah (LG/Samsung 18650/21700 cells) |
|
BMS System: |
Smart BMS with overcharge, thermal protection, and cell balancing |
|
Braking System: |
Tektro Hydraulic Disc Brakes, 180 mm Steel Rotors + Cut-Off Sensors |
|
Drivetrain: |
Shimano 7 / 8 / 9-Speed Cassette System |
|
Display Panel: |
IP65 Color LCD (King-Meter / Key-Disp) displaying Speed, SOC, and PAS Level |
|
Pedal Assist (PAS): |
Cadence Sensor OR Dual-Sided Torque Sensor |
|
Max Payload / Net Weight: |
120 kg (265 lbs) Max Load / 22.5 kg – 24.5 kg Net Weight |
Applications
Rigid hardtail design minimizes rear pivot wear, lower warranty claims, and simplifies field servicing.
Upright frame geometry handles asphalt, gravel trails, and unpaved access roads with predictable stability.
Standardized mounting geometry permits quick component tier updates and private label decal application.
Available Configurations
Motor Drive:
Standard OEM Spec: 250W Rear Hub Motor (EN15194 compliant)
Optional Premium Upgrade: 500W / 750W Hub Motor or Bafang Mid-Drive System
Battery Capacity:
Standard OEM Spec: 36V 10.4Ah (374 Wh) Integrated
Optional Premium Upgrade: 48V 17.5Ah (840 Wh) High-Capacity Pack
Pedal Assist:
Standard OEM Spec: Speed / Cadence Sensor
Optional Premium Upgrade: Bilateral Torque Sensor
Front Suspension:
Standard OEM Spec: Coil Spring Fork with mechanical lockout
Optional Premium Upgrade: Air Suspension Fork with hydraulic lockout
Tires:
Standard OEM Spec: Kenda 27.5" / 29" All-Terrain
Optional Premium Upgrade: CST / Schwalbe Anti-Puncture Kevlar-Lined Tires
Branding / Finish:
Standard OEM Spec: Neutral matte finish / Neutral carton packaging
Optional Premium Upgrade: Custom paint codes, water-transfer decals, branded carton packaging
FAQ
Q: What is the Minimum Order Quantity (MOQ)?
A: Standard MOQ is 50 units per color scheme and wheel size configuration. Custom frame geometry modifications require an MOQ of 200 units.
Q: How is regulatory documentation provided for US and EU customs clearance?
A: Units heading to Europe include CE and EN15194 test certificates issued by SGS or TÜV. North American shipments include full UL2849 system documentation and UL2271 battery test reports.
Q: What is the standard production lead time?
A: Sample builds ship within 15–20 working days. Mass production lead time is 45–60 days following deposit confirmation and artwork approval, subject to Shimano component availability.
Q: What pre-shipment quality checks are performed?
A: 100% of frames pass alignment checks and salt-spray corrosion testing. Final assembly includes a 10-point inspection covering brake line pressure checks, electronic diagnostic scans, and high-voltage insulation tests.
Request a Quote
Submit your procurement parameters below to receive a detailed FOB/CIF pricing breakdown within 24 business hours.
Target Destination Port / Country: [ e.g., Hamburg, Germany / Long Beach, USA ]
Order Quantity: [ e.g., 50 / 200 / 500 units ]
Motor & Battery Specification: [ e.g., 250W + 36V 14Ah / 750W + 48V 17.5Ah ]
Customization Requirements: [ Frame Color, Brand Logo, Packaging, Specific Component Tier ]
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