Product Overview
This Electric Mountain Bike (e-MTB) is engineered for B2B distributors, fleet operators, and commercial OEM/ODM clients requiring a heavy-duty platform for off-road and rental environments. Built on a 6061-T6 heat-treated aluminum frame, this model combines responsive pedal assist with progressive hydraulic stopping power for control across gravel, mud, and high-gradient trails.
Manufactured in an ISO 9001 certified facility, each production batch undergoes automated TIG welding, precision frame alignment verification, and dynamic fatigue testing. The base platform complies with EN 15194 (CE) safety standards, providing immediate compliance for European and North American market distribution.
Key Features
Hydraulic Disc Braking System: Dual-piston hydraulic calipers paired with 180mm stainless steel rotors deliver consistent braking force. The sealed hydraulic fluid circuit prevents contamination from trail dust and water, extending brake pad life compared to mechanical cables.
Hydroformed 6061-T6 Frame: Precision-formed tubing distributes stress evenly across high-load structural joints. Internal routing protects wiring and brake lines from external impact, moisture, and debris.
Integrated Battery Management System (BMS): The frame-integrated lithium-ion battery pack features real-time BMS monitoring to prevent overcharging, deep discharge, short circuits, and thermal escalation.
IP65-Rated Electrical Harness: Quick-disconnect, weather-sealed wiring connectors allow rapid component replacement during routine fleet maintenance.
Multi-Gear Drive Integration: Standardized rear dropouts support 7-speed to 12-speed drivetrain configurations, maintaining smooth chain engagement under high motor torque.
Technical Specifications
|
Parameter |
Specification |
Standard / Manufacturing Note |
|
Frame Material |
Aluminum Alloy 6061-T6 |
Automated TIG welded; T6 heat-treated post-weld |
|
Brake System |
Dual-Piston Hydraulic Disc |
180mm front/rear rotors; auto power cut-off sensors |
|
Motor Drive |
High-Torque Rear Hub / Mid-Drive |
Brushless design; IP65 ingress protection |
|
Power Output |
250W / 500W / 750W |
Configurable per regional market regulations |
|
Battery Pack |
Lithium-Ion (LG / Samsung cells) |
36V 13Ah / 48V 15Ah options; key-locked, removable |
|
Display Unit |
Handlebar-Mounted LCD |
IP67 waterproof; shows speed, battery, PAS level, diagnostics |
|
Front Suspension |
Adjustable Oil Suspension Fork |
100mm – 120mm travel with mechanical lockout |
|
Tires |
27.5" x 2.35" / 29" x 2.4" All-Terrain |
Anti-puncture lining options available |
|
Payload Capacity |
120 kg (264 lbs) |
Frame stress tested to 100,000 load cycles |
|
Compliance |
CE, EN 15194, ISO 9001, RoHS |
Full test documentation provided upon request |
Applications
Commercial Rental Fleets: Frame rigidity and sealed hydraulic components lower routine maintenance overhead in high-frequency rental operations.
Guided Tour Operators: Battery capacity options support multi-hour off-road tours across varying elevations on a single charge.
Distributor OEM Product Lines: Standardized frame geometries allow regional brands to integrate custom paint finishes, component specs, and brand identity packages.
Available Configurations
Modular manufacturing options match local legal limits and market positioning:
EU Standard Configuration (EN 15194):
250W continuous motor output, pedal assist up to 25 km/h, throttle-free cadence/speed sensing control.
US Market Configuration (Class 1 / Class 2 / Class 3):
500W–750W motor variants, optional thumb throttle, speed thresholds up to 20 mph (32 km/h) or 28 mph (45 km/h).
Premium Utility Package:
Air-suspension front fork upgrade, 4-piston hydraulic brake calipers, and integrated LED lighting wired directly to the main battery.
OEM/ODM Branding & Packaging:
Custom Pantone/RAL frame color matching, screen-printed logo graphics, and reinforced 7-ply export carton packaging.
FAQ
Q: What is the Minimum Order Quantity (MOQ) for custom branding?
A: Custom logo application and frame color matching start at an MOQ of 50 units. Standard factory specs are available starting at 1 unit for sample evaluation.
Q: How are hydraulic brake lines secured during container shipping?
A: Hydraulic systems are pre-bled and pressure-tested before packing. Caliper transport spacers are installed to prevent piston movement, and internal line clips protect routing inside export cartons.
Q: Can battery cells be specified by the importer?
A: Yes. Battery packs are assembled using Grade-A cells from LG, Samsung, or Panasonic depending on target market requirements and warranty structures.
Q: What warranty coverage applies to B2B bulk orders?
A: Orders include a 2-year structural frame warranty, a 12-month warranty on the motor, battery, and controller, plus a 1–2% spare parts allocation included with bulk shipments.
Request a Quote
Evaluate sample quality or request bulk tier pricing for upcoming production runs:
Production Lead Time: 25–35 days for container-level production; 7–10 days for evaluation samples.
Factory Audits: Third-party inspections (SGS / TÜV) and on-site facility visits are supported.
Contact our engineering team to receive full CAD specs, detailed component lists, and FOB/DDP pricing options based on your order volume.
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