Product Overview
Engineered for last-mile logistics, fleet delivery, and heavy urban commercial transport, this heavy-duty electric cargo bike is built around a reinforced 6061-T6 aluminum alloy frame with a certified 200 kg total payload capacity (120 kg rear rack load).
Equipped with a 250W/750W mid-drive motor system delivering up to 85 Nm of torque, it maintains stable hill-climbing acceleration and low-speed stability under full load. Dual 48V 15Ah LG cell lithium-ion battery packs provide a continuous range of up to 110 km per charge, eliminating mid-shift downtime for delivery operators. Fully compliant with EN 15194 (EU) and UL 2849 (US) safety standards, this platform offers fleet operators a direct, zero-emission replacement for light commercial vehicles in urban low-emission zones.
Key Features
High-Tensile Frame Geometry & Weld Integrity: Built using robotic TIG welding on heat-treated 6061-T6 aluminum tubing, featuring reinforced gussets at the head tube and bottom bracket to prevent torsional flex under maximum cargo loads.
Dual-Battery Energy Management System: Smart BMS-controlled dual-battery slot supports dynamic discharge balancing and hot-swappable replacement, giving 1,440 Wh total capacity for all-day operational cycles.
4-Piston Hydraulic Braking Architecture: Integrated Tektro/Magura 4-piston hydraulic disc brakes with 203mm heat-dissipating rotors deliver consistent stopping power and minimal lever resistance when decelerating heavy loads on 15% gradients.
Modular Heavy-Duty Rack Mounting System: Standardized ISO-compatible mounting points allow quick conversion between insulated thermal food delivery boxes, lockable courier crates, child-safety benches, and flatbed cargo platforms.
Commercial-Grade Drivetrain & Heavy Spoke Wheels: Shimano 8-speed cargo-dedicated drivetrain paired with 13-gauge stainless steel spokes and double-wall alloy rims to resist lateral fatigue and rim deformation under heavy stress.
Automotive CAN-Bus Electrical Architecture: Sealed IP67 waterproof quick-connect wiring harness and CAN-bus controller enable real-time telemetry integration, speed limit locking, and remote diagnostics for commercial fleet management software.
Technical Specifications
|
Parameter Category |
Specification Details |
Industrial Standard / Compliance |
|
Total Rated Payload |
200 kg (Rider: 100 kg, Cargo: 100 kg rear + 20 kg front) |
DIN 79010 Cargo Bike Standard |
|
Frame Material |
Heat-Treated 6061-T6 Aluminum Alloy, Internal Cable Routing |
ISO 4210 Frame Structural Fatigue Tested |
|
Motor System |
250W Continuous (EU) / 750W Peak (US), Mid-Drive Motor, 85 Nm Torque |
EN 15194 / UL 2849 Certified |
|
Battery System |
Dual 48V 15Ah (1,440 Wh total), Removable LG 21700 Cells |
UN 38.3 / UL 2271 Safety Approved |
|
Operational Range |
80 km – 120 km |
ECE R101 Standardized Test Cycle |
|
Braking System |
4-Piston Hydraulic Disc Brakes, 203mm Stainless Steel Rotors |
Mineral Oil System, Auto Power Cut-off Sensors |
|
Transmission |
Shimano 8-Speed Heavy-Duty Drivetrain / KMC E-Bike Chain |
Reinforced Steel Sprockets |
|
Tires & Wheels |
20" x 3.0" Heavy-Duty Cargo Tires, 13G Stainless Steel Spokes |
Puncture-Resistant Kevlar Belt |
|
Front Suspension |
Hydraulic Suspension Fork, 80mm Travel with Lockout |
Preload Adjustable |
|
IP Water Resistance |
IPX6 (Vehicle Wiring & Motor) / IPX7 (Display Unit) |
IEC 60529 Standard |
|
Max Assisted Speed |
25 km/h (EU Speed Limited) / 32 km/h (US Class 1/2 Configurable) |
Software Programmable |
|
Net Vehicle Weight |
38.5 kg |
Aluminum Construction |
Applications
Urban Postal & Parcel Logistics:
Replaces LCV vans in dense city centers, navigating narrow streets and pedestrianized zones to reduce delivery times and parking fines.
Food & Grocery Cold-Chain Delivery:
Accommodates high-volume insulated thermal boxes (up to 300L capacity) with constant power output to handle continuous stop-and-go delivery schedules.
Corporate & Industrial Campus Operations:
Handles internal tool transport, facility maintenance gear, and site equipment movement across manufacturing plants, ports, and university facilities.
Commercial Bike Rental & Shared Fleets:
Structural durability, low-maintenance component selection, and standard CAN-bus communication make this platform easy to integrate into B2B SaaS fleet tracking systems.
Available Configurations
Standard Delivery Pack: Fitted with a rear 300-liter insulated box, front cargo basket (20 kg rating), and dual battery kit for high-volume courier fleets.
Utility Cargo Pack: Includes a flatbed cargo platform with integrated tie-down rails, center kickstand with 150 kg static rating, and front suspension lockout for heavy industrial loads.
OEM / ODM Customization:
Custom frame color-matching (RAL color system) and silk-screen fleet branding.
ECU programming for custom speed capping, geo-fencing speed restrictions, and CAN-bus telematics protocol integration.
Custom front and rear luggage rack dimensions matching buyer-specific crate sizes.
FAQ
Q: What is the minimum order quantity (MOQ) and production lead time for B2B orders?
A: Standard batch MOQ is 20 units. Production lead time is 35–45 days after deposit confirmation and technical drawing approval. Sample units for certification testing or fleet trial evaluation are available with a 15-day lead time.
Q: Does this e-cargo bike comply with EU and US market import regulations?
A: Yes. The complete e-bike system holds EN 15194 compliance for European markets and UL 2849 certification (covering battery, charger, motor, and controller) for North America. Full test reports from accredited third-party labs (SGS/TÜV) are provided with shipping documentation.
Q: How do you handle frame warranty and spare parts availability for fleet operations?
A: We provide a 5-year structural warranty on the frame and 2-year coverage on the motor, controller, and battery pack. Wear-and-tear parts (brake pads, chains, tires) use standard industry dimensions and are maintained in regional spare parts hubs for quick replenishment.
Q: Can we integrate our proprietary IoT/Fleet Management hardware into the bike's electrical system?
A: Yes. The wiring system features a dedicated 12V/5V auxiliary power connector linked to the main battery and an open CAN-bus port (J1939 protocol compatible) for real-time tracking of GPS, battery SOC, motor temperature, and error logs.
Request a Quote & Technical Data Package
To request an official B2B quotation, CAD drawings, or sample trial units, complete the form below:
Primary Application: (e.g., Courier Express, Food Delivery, Campus Logistics)
Estimated Annual Quantity: (e.g., Sample evaluation, 50–200 units/year)
Target Destination / Certification Requirement: (e.g., EU EN 15194 / US UL 2849)
Customization Needs: (e.g., Custom box dimensions, IoT integration, Frame branding)
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